Sun Care

Engineered for UV defense and outdoor durability. Discover leak-proof closures, chemically resistant bottles, and airless systems for daily SPF protection.

image of skincare line
Home
Catalog
Consumer Trends
Sun Care

Industry challenge

Aggressive UV Filters and Outdoor Durability

Sun care has evolved from a seasonal beach necessity to a daily skincare requirement. This shift demands packaging that can bridge the gap between outdoor use and premium daily vanity appeal. Chemically UV filters, both mineral and chemical, are notoriously aggressive and prone to separation, requiring highly stable, chemically resistant materials to prevent paneling, leakage, or degradation. Physically, these products are tossed into beach bags and exposed to heat, sand, and water, meaning the packaging must be entirely shatterproof and resistant to clogging from thick, mineral-heavy lotions.

Multi-Layered COEX Technology for Advanced Sun Care

Protect highly advanced sun care formulas and deliver effortless application through superior material engineering. These bespoke COEX bottles utilize multi-layered co-extrusion technology to establish a highly compatible barrier, preventing environmental interaction and preserving complex color-adapting pigments. Paired with carefully calibrated squeezability and a custom orifice, this packaging guarantees the precise, controlled dosage necessary for effective daily sun protection.

[background image] of retail setting (for a beauty product)
image of elegant beauty product arrangement

Miniature ABL Tubes for Mineral Sunscreens

Premium mineral sunscreens and tinted formulas require packaging that maintains strict barrier protection without sacrificing aesthetic quality. SR Packaging provides highly engineered ABL tubes that safeguard sensitive SPF formulations while offering a luxury tactile experience through advanced decoration techniques. Finished with custom-colored, octagonal PP caps utilizing an in-mold matte finish, this packaging guarantees a premium brand presentation even in miniature formats.

Recyclable Heavy-Wall PET Bottles for Sun Care

Modern sun care brands require packaging that delivers a luxury experience while taking tangible action toward environmental responsibility. By utilizing heavy-wall PET bottles with removable shrink wraps, this packaging solution ensures recyclability post-consumption. This recycle-ready design directly contributes to a circular economy, allowing brands to provide premium water-based sunscreen mists and sweat-resistant spritzes in a highly sustainable format.

image of skincare line
Complexion Rescue Defense SPF 30
Laguna Body Tint SPF 30
Tinted Moisturizer Oil Free Broad Spectrum SPF 20 Sunscreen
Softening Hand Cream SPF 15 75 ml Limited Edition
Tinted Moisturizer SPF 20
Oil-Free SPF20 Tinted Moisturizer
Tinted Moisturizer Oil Free Broad Spectrum SPF 20 Sunscreen
Tinted Moisturizer Oil Free Natural Skin Perfector SPF 20
Tinted Moisturizer Illuminating Natural Skin Perfector
Tinted Moisturizer Natural Skin Perfector Broad Spectrum SPF 30 Sunscreen
Self Tanning Mousse
Umbra Cocoa™ Mineral Cream SPF 30/PA+++, Umbra Tinte™ Mineral Cream SPF 30/PA+++, Umbra Sheer™ Mineral Cream SPF 30/PA+++
WEIGHTLESS HYDRATION Water Sunscreen Mist SPF 30, Island Sport Sweat Resistant Sunscreen Spritz SPF/FPS 30

Solutions

Smart Innovation, Travel-Safe Dispensing, and Chemical Resistance

Bottles

Bottles

EBM AIRLESS

EBM Airless

TUBES

Tubes

image of beauty products

Kilner jars

Jars

Jars

REFILLABLE

Refillable Airless

image of store event (for a bookstore)

Caps, Sprayers, Pumps

PET Preform

PET preforms

SR Packaging engineers sun care solutions that withstand aggressive formulations while delivering reliable, mess-free application and interactive consumer protection.

  • UV-Alarm Technology: Using plastic components infused with photochromic dyes, our color-changing packaging reacts directly to UV light exposure, acting as a built-in visual reminder for users to reapply their sunscreen.
  • Chemical Compatibility: Multi-layer COEX and specialized PE/PET materials designed to safely house reactive UV filters without structural deformation or ingredient degradation.
  • Active Formula Protection: EBM Airless systems that prevent oxidation and separation for advanced, skincare-infused daily SPF serums and lightweight facial sunscreens.
  • Outdoor Reliability: Secure flip-top caps, twist-lock pumps, and continuous fine-mist sprayers engineered to be leak-proof in transit and resilient against sand and water exposure.
  • Eco-Conscious Formats: High-quality PCR (Post-Consumer Recycled) packaging that aligns perfectly with reef-safe, environmentally responsible sun care branding.

Protect the Skin. Preserve the Planet.

Whether formulating a lightweight daily SPF serum or a sport sunscreen, the packaging must offer uncompromising protection against both chemical reactions and the elements. 

By combining highly stable materials with leak-proof dispensing technology, we ensure your sun care products remain effective and effortless to apply anywhere under the sun. Partner with our engineering team to build a durable, sustainable packaging solution for your UV defense line.

Contact nowBespoke options